[su_accordion]
[su_spoiler title=”McDonnell Aircraft (Fighter aircraft: F15; F18; Harrier) – St.Louis, Missouri, USA”]

  • From 1988 – 1989
  • Sponsors: VP Engineering; Director F18 and
    AV8B Harrier
  • Objective: To develop a 25-year future state
    vision to transform the design, development,
    manufacture and support of fighter aircraft
    to meet the US DoD strategic requirements
    – included partnering with another defense
    company
    • As part of a 5 man Ernst & Whinney strategy
      team facilitated the development
      of a future
      state vision (25 year-2015) to
      develop and
      deploy fighter aircraft. The
      vision was linked
      to the needs of the US DoD (Army,
      Air Force,
      Navy).
    • Facilitated the team to develop an integrated
      product development (IPD) process that was
      eventually deployed on the F18 & F15 & Harrier
      improvement programs and diffused to British
      Aerospace
    • Developed detailed cross functional process
      from concept design through design
      build
      teams and defined the integrated
      product
      team (IPT) performance characteristics
      (culture,
      leadership), and measures.

    [/su_spoiler]
    [su_spoiler title=”British Aerospace – Warton, Lancashire, UK”]

    • From 1996 – 1999
    • Sponsor: Managing Director Eurofighter
    • Objective: To Improve Operations Efficiency to design and build the Eurofighter EF2000 Typhoon
      • Coached the Managing Director Eurofighter
        and a 500-person improvement team to execute
        a £300M transformation initiative known as
        the Operations Efficiency Improvement (OEI).
      • Performed a readiness assessment for an Integrated
        Product Development (IPD) initiative and
        Product Data Management (PDM) process to
        deploy to the Eurofighter program
      • Developed risk mitigation strategies. The
        IPD process was diffused to BAE from McDonnell
        Aircraft (see below) in 1992-93 through the
        Harrier programme.
      • Ongoing periodic coaching of the teams to develop an integrated enterprise process architecture & change management framework. Used the phase / milestone approach for the core processes.
      • Initiative achieved cost reduction of 20%
        over 5 years & inventory reduction up
        to 50%.

      [/su_spoiler]
      [su_spoiler title=”Lockheed Martin Tactical Aircraft (Fighter jets: F16; F22; JSF) – Fort Worth, Texas, USA”]

      • From 1997 – 2001
      • Sponsors: VP Engineering; Director Virtual Product Development
      • Objective: To build an engineering and product
        development capability to win the US DOD
        contract to design and build the Joint Strike
        Fighter (F35) programme
        • Coached the VP (Engineering), the director
          of virtual product development (VPD) and
          the VPD team to conduct a $120M modeling
          and simulation software and process development
          initiative. Resulted in the development of
          96 new applications for VPD across various
          programmes.
        • Assessed the readiness for the company to
          deploy a new VPD process to the
          Joint Strike
          Fighter (JSF) program. Identified
          risks and
          mitigation strategies.
        • Facilitated a joint initiative between BAE
          and Lockheed to share best practices
          in aircraft
          product development in preparation
          for collaborative
          work on the Joint Strike Fighter.
        • Coached the VPD teams to successfully integrate
          96 software tools with the functional
          product
          development departments
        • Developed an engineering and product development
          process architecture that redesigned functional
          process into cross-functional processes.
          Used the systems engineering approach to
          develop the process architecture and the
          phase / milestone DoD approach.

        [/su_spoiler]
        [/su_accordion]
        Civilian Aerospace
        [su_accordion]
        [su_spoiler title=”Boeing Canada – deHavilland Division (Dash
        8 Series, Lear jet Wing) – Toronto, Ontario,
        Canada”]

        • From 1990 – 1993
        • Sponsors: President; VP Operations
        • Objective: To turn around enterprise wide
          operational performance to achieve profitability
          to sell the company from Boeing to Bombardier
          • Formed Steering Committee of C-level executives to govern a company wide business transformation initiative spanning 6,000 employees.
          • Coached the President & VP Ops and executive steering committee through an enterprise business transformation initiative. Formed 10 improvement teams around functional departments.
          • Redesigned workflow in the plant, Engineering Spares, Marketing, and HRM lost time.
          • Established 18 cross-functional teams and the steering committee.
          • Facilitated and coached improvement teams on enterprise improvement initiatives including the development of a engineering bill of material and manufacturing bill of material, event driven project management system, establishment of a programme management office.

          [/su_spoiler]
          [su_spoiler title=”Bombardier Aerospace Group (Dash 8, Lear, Challenger) – Toronto, Ontario, Canada”]

          • From 1993 – 1997
          • Sponsors: President; VP Engineering; Group VP Engineering
          • Objective: To design and build the first
            version of the Bombardier Engineering and
            Product Development System to reduce new
            aircraft development time by 50% and costs
            by 30%.
            • Led the development of the Bombardier Engineering
              Management System (BES). Was the original
              architect of the phase/ milestone, stage
              /gate process. Led the implementation of
              BES first in deHavilland, then transferring
              to Bombardier for worldwide deployment.
            • Coached the VP Engineering team to develop
              and deploy BES across 4 aerospace companies:
              deHavilland Toronto; Canadair Montreal; Short
              Brothers Belfast; & Lear Wichita.
            • Developed a sponsorship framework for a major
              re-definition of the PD and program management
              Process. Formed 6 cross functional teams
              to develop and implement the system.
            • BES was used to successfully launch the Global
              Express aircraft with 30% reduction in time-to-market.
            • Improved the performance of the spares department
              reducing the aircraft on ground (AGO) time.
            • Assessed the performance of the engineering
              team that designed and build the Iron bird
              rigs and identified inefficiencies and implemented
              an improvement plan.
            • Coached a transformation team through the
              improvement initiative to design and build
              Iron bird for Dash 8 400 series aircraft.

            [/su_spoiler]
            [su_spoiler title=”Messier-Dowty Aerospace (Landing gear Systems)
            – Toronto, Ontario, Canada & Paris/France”]

            • From 1995 – 2003
            • Sponsor: President
            • Objective: To improve operational efficiency
              that enabled the business to scale 4 fold
              • Coached the VP operations and team of directors to re-implement an ERP system and make it more effective.
              • Developed a Group Technology classification and coding system to enable fast retrieval of previous designs and manufacturing plans.
              • Performed an intensive engineering and product best practices development employing a stages of excellence model – established a way forward improvement plan.
              • Coached 6 cross-functional teams to design a new NPD stage gate process to be deployed on the Dassault Falcon.
              • Designed and implemented a Programme Management
                Office that used the integrated product development
                philosophy using cross-functional teams –
                subsequently implemented worldwide.
              • Over the period the Toronto Operations increased revenue growth of $40M – $170 M maintaining profitability.

              [/su_spoiler]
              [su_spoiler title=”Magellan Aerospace- Ellanef Division (Complex
              machined components) – Queens, NYC, NY, USA”]

              • From 2001 – 2002
              • Sponsor: Divisional General Manager
              • Objective: To implement an Enterprise Resource
                Planning (ERP) system after 5 years of failed
                attempts
                • Performed an operations review and developed a Way Forward plan establishing a ERP re-implementation steering committee.
                • Coached the steering committee and project
                  leader. Formed 11 process driven implementation
                  teams to successfully implement the system
                  by developing self directed ownership and
                  employee driven implementation.

                [/su_spoiler]
                [su_spoiler title=”Avcorp Aerospace (Wing and aircraft component manufacturing) – Vancouver, BC,
                Canada”]

                • From 2003 – 2004
                • Sponsor: President
                • Objective: To assess the engineering and
                  product development process and design a
                  future state blueprint to reduce leadtime
                  by 50% and win new business
                  • Conducted an assessment of the new product development (NPD) process. Developed a way forward roadmap and future state NPD process.

                  [/su_spoiler]
                  [su_spoiler title=”Boeing Canada (Arnprior) – Ottawa, Canada”]

                  • From 2004 – 2005
                  • Sponsor: Divisional General Manager
                  • Objective: To Build the future state vision
                    and strategic plan to privatize this Boeing
                    division 3-5 years into the future
                    • Facilitated the GM & executive team to
                      develop a future state vision and transformational
                      plan.

                    [/su_spoiler]
                    [/su_accordion]
                    Newspaper and Media
                    [su_accordion]
                    [su_spoiler title=”Globe & Mail – Toronto, Ontario, Canada”]

                    • From 2003 – 2006
                    • Sponsors: Publisher; COO; VP Operations
                    • Objective: To improve enterprise wide operational
                      performance in advertising, production, print
                      plants, circulation and distribution to reduce
                      costs and improve throughput
                      • Performed an assessment of the advertising production workflow. Implemented improvements.
                      • Analyzed the workflow of the newspaper distribution
                        system across Canada from print plant to
                        consumer. Identified inefficiencies in hand
                        offs between truckers.
                      • Coach and facilitator for the publisher/CEO
                        and the executive team, through a business
                        transformation project dealing with advertising,
                        production, distribution and logistics.

                      [/su_spoiler]
                      [su_spoiler title=” Winnipeg Free Press – Winnipeg, Manitoba, Canada”]

                      • From 2006 – 2009
                      • Sponsors: Owner; Publisher
                      • Objective: To improve enterprise wide operational
                        performance in editorial, advertising, production,
                        print plants, circulation and distribution
                        to reduce costs, improve throughput and enhance
                        shareholder wealth
                        • Performed an assessment of the company wide operations identifying inefficiencies.
                        • Facilitated the executive team to develop a future state vision and strategic initiatives.
                        • Coached and facilitator the publisher/CEO the executive team through a large scale business transformation initiative (12 teams).

                        [/su_spoiler]
                        [/su_accordion]
                        Industrial Equipment
                        [su_accordion]
                        [su_spoiler title=”Scepter Injection Moulding – Toronto, Ontario, Canada”]

                        • From 1989 – 1991
                        • Sponsor: Divisional General Manager
                        • Objective: To turnaround operational performance
                          of the engineering division by utilizing
                          CAD/CAM/CAE systems more effectively and
                          training management and staff
                          • Assessed the performance of the engineering division to design and build injection moulding machines.
                          • Coached the GM through a transformation initiative developing an effective management team and Integrated Product Development (IPD) process.
                          • Hired a CAD/Cam Expert to rebuild the engineering systems department.

                          [/su_spoiler]
                          [su_spoiler title=”Toronto Plastics – Toronto, Ontario, Canada”]

                          • From 1991 – 1992
                          • Sponsors: Owner; President
                          • Objective: To plan and implement an ERP system
                            to improve operational performance
                            • ERP & operations performance assessment. Identified improvement strategies, including the acquisition and implementation of an ERP system.
                            • Developed an ERP system requirements definition, selection and implementation.
                            • Coached the ERP project manager and steering committee through implementation.

                            [/su_spoiler]

                            [su_spoiler title=”SAMCO (Roll-forming solutions) – Toronto,
                            Ontario, Canada”]

                            • From 1999 – 2013
                            • Sponsors: Founder; Owner; CEO; President
                            • Objective: To build the management team from
                              CEO to front line and scale the business
                              6 fold over a 14-year period
                              • Implemented a group technology parts coding and family classification system that formed standard engineering product and component families enabling design reuse, and automated routing production.
                              • Developed an ERP system requirements definitions and implemented the visual system – formed and coached the steering committee and implementation teams.
                              • Established the initial foundation manufacturing engineering and quality engineering capability.
                              • Designed and developed a new product development process and project management system using the phase / milestone and systems engineering approach.
                              • Implemented cross-functional integrated products teams using concurrent engineering principles, design for manufacturability, assembly, testing, design to cost targets.
                              • Developed the enterprise management process to achieve and maintain ISO registration.
                              • Coached and trained the entire management team in operations and strategic management, including leadership and supervisory competencies.

                              [/su_spoiler]

                              [su_spoiler title=” Ontario Store Fixtures – Toronto, Ontario, Canada”]

                              • 2000 – 2003
                              • Sponsors: COO; VP Finance; VP Engineering
                              • Objective: To turnaround enterprise wide operational performance to achieve cost reduction and improve throughput
                                • Design, developed and implemented a New Product Development Process
                                • Planned and developed the strategy for a business transformation initiative to prepare for an ERP implementation

                                [/su_spoiler]

                                [su_spoiler title=” Teleflex (Engine design and manufacturer) – Vancouver, British Columbia, Canada”]

                                • 2004
                                • Sponsor: VP Engineering
                                • Objective: To improve the operational performance
                                  of the new product development process
                                  • Conducted an assessment of the New Product Development (NPD) process and developed a way forward roadmap and future state NPD process.

                                  [/su_spoiler]
                                  [/su_accordion]
                                  Consumer Goods
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                                  [su_spoiler title=”Smithkline Beecham – Toronto, Ontario, Canada”]

                                  • From 1988 – 1989
                                  • Sponsors: President; VP Operations
                                  • Objective: To plan the relocation of a 100,000
                                    sq foot production facility that manufactures
                                    consumer goods and drugs
                                    • Designed the layout of a new 100,000 sq ft plant to manufacture consumer products and drugs. Worked to the GMP / FDA standards for consumer and pharmaceutical goods.
                                    • Developed the sequencing of the plant move.

                                    [/su_spoiler]
                                    [su_spoiler title=”Eli Lily (Drug design and manufacturing)- Toronto, Ontario, Canada”]

                                    • From 1989 – 1990
                                    • Sponsor: VP Operations
                                    • Objective: To assess and develop the quality
                                      management organization to improve operational
                                      performance and reduce costs
                                      • Conducted an assessment of the drug Quality assurance process and implemented process improvements.

                                      [/su_spoiler]
                                      [su_spoiler title=”Ault Foods (Milk) – Toronto, Ontario, Canada”]

                                      • From 1990 – 1991
                                      • Sponsor: VP Operations
                                      • Objective: To assess and develop the operations
                                        and manufacturing organization to improve
                                        operational performance and reduce costs
                                        • Conducted an ERP Cost benefit analysis and identified workflow and efficiency improvements. Included criteria such as down time, lead-time, and manpower.

                                        [/su_spoiler]
                                        [su_spoiler title=”Gay Lea Foods (Dairy products) – Toronto,
                                        Ontario, Canada”]

                                        • From 2004 – 2006
                                        • Sponsors: President; COO; VP HRM
                                        • Objective: To improve enterprise wide operational
                                          performance in process, management, leadership
                                          and prepare the organization to implement
                                          an ERP system
                                          • Facilitated the President and executive team to develop a future state vision and business transformation directional plan based on a process driven enterprise philosophy.
                                          • Coached 5-improvements teams (Sales, Production, Master Planning, HRM, New Product Development) to achieve readiness for an ERP implementation.
                                          • Developed an enterprise wide process architecture improving “As Is” processes and implementing solutions.

                                          [/su_spoiler]
                                          [/su_accordion]
                                          Electronics and High Tech
                                          [su_accordion]
                                          [su_spoiler title=”Chubb Security – Toronto, Ontario, Canada”]

                                          • From 1990 – 1991
                                          • Sponsor: President
                                          • Objective: To develop a future state vision
                                            that transformed enterprise wide operational
                                            performance to improve profitability
                                            • Conducted an assessment of the enterprise. Facilitated the development of a directional plan to implement a Total Quality Management System.

                                            [/su_spoiler]
                                            [su_spoiler title=”Chubb Electronics – Toronto, Ontario, Canada”]

                                            • From 1990 – 1991
                                            • Sponsor: President
                                            • Objective: To develop a future state vision
                                              that transformed enterprise wide operational
                                              performance to improve profitability
                                              • Conducted an assessment of the enterprise. Facilitated the development of a directional plan to implement a Total Quality Management System.

                                              [/su_spoiler]
                                              [su_spoiler title=”Cinram (CD Manufacturer) – Toronto, Ontario, Canada”]

                                              • From 1991 – 1992
                                              • Sponsors: CFO; COO
                                              • Objective: To prepare the management team
                                                to implement an ERP system
                                                • Developed and delivered an ERP/MRPII Education programme and system cost benefit analysis.

                                                [/su_spoiler]
                                                [su_spoiler title=”ASEA Brown Boveri (Electronic component manufacturing)
                                                – Toronto, Ontario, Canada”]

                                                • From 1991 – 1993
                                                • Sponsor: VP Operations
                                                • Objective: To prepare the management team
                                                  to implement an ERP system
                                                  • Developed an delivered an ERP / MRPII education program.
                                                  • Developed the system requirements definition & coached several teams with implementation.

                                                  [/su_spoiler]
                                                  [su_spoiler title=”Martin Marietta (Electronic systems) – Toronto, Ontario, Canada”]

                                                  • 1994
                                                  • Sponsor: Director Quality
                                                  • Objective: To prepare the management team
                                                    to achieve ISO certification
                                                    • Developed a Continuous Quality Improvement (CQI) methodology and trained the management team as preparation for an ISO certification.

                                                    [/su_spoiler]
                                                    [/su_accordion]
                                                    Information Technology
                                                    [su_accordion]
                                                    [su_spoiler title=”Honeywell Controls – Toronto, Ontario, Canada”]

                                                    • From 1987 – 1988
                                                    • Sponsor: VP Operations
                                                    • Objective: To prepare the management team
                                                      to implement an ERP system
                                                      • MRPII education & Group Technology implementation.

                                                      [/su_spoiler]
                                                      [su_spoiler title=”Accugraph / Royal Bank – El Paso, Texas, USA”]

                                                      • From 1991 – 1992
                                                      • Sponsor: KPMG Partner
                                                      • Objective: To assess the capabilities of
                                                        Geographic Information systems software firm
                                                        in Texas to determine the risk in provide
                                                        a major loan
                                                        • Conducted an assessment of a CAD software firm for KPMG & the Royal Bank.
                                                        • Identified risks for the banks investment. Teamed with a CA to develop risk analysis and recommendations.

                                                        [/su_spoiler]
                                                        [su_spoiler title=”CSC Consulting & Systems Integration
                                                        – Cincinnati, Ohio, USA”]

                                                        • From 1995 – 1999
                                                        • Sponsor: VP Manufacturing Industry and Aerospace Services
                                                        • Objective: To develop the organization to
                                                          deliver business transformation capabilities
                                                          to the defense industry
                                                          • Provided ongoing support to CSC management
                                                            consulting teams (business transformation
                                                            and integrated product development) in the
                                                            systems outsourcing business to the aerospace
                                                            & defense sector.

                                                          [/su_spoiler]
                                                          [/su_accordion]
                                                          Building Products
                                                          [su_accordion]
                                                          [su_spoiler title=”Tremco – Toronto, Ontario, Canada”]

                                                          • From 1989 – 1991
                                                          • Sponsors: President; CFO; VP Operations
                                                          • Objective: To implement an Enterprise Resource
                                                            Planning (ERP) system to reduce operating
                                                            cost and improve efficiencies
                                                            • Led a data accuracy team to achieve 98% accuracy in preparation for an ERP implementation.
                                                            • Led 5 cross functional teams to implement enterprise wide operational improvements as part of an ERP system re-implementation.
                                                            • Developed and implemented a comprehensive in-house ERP education and training program.

                                                            [/su_spoiler]
                                                            [su_spoiler title=”Morewood Industries (Design/Build Pre-Fabricated Houses) – Toronto, Ontario, Canada”]

                                                            • From 1990 – 1992
                                                            • Sponsors: President; VP Operations
                                                            • Objective: To implement an Enterprise Resource
                                                              Planning (ERP) system to reduce operating
                                                              cost and improve operational efficiencies
                                                              in production management
                                                              • Conducted an assessment of the enterprise and facilitated the development of a directional plan to implement a Production planning and control system.
                                                              • Led a team to design and implement a production planning and control department.

                                                              [/su_spoiler]
                                                              [su_spoiler title=”Metalumen (Design/Building Light Fixtures) – Toronto, Ontario, Canada”]

                                                              • From 1990 – 1992
                                                              • Sponsors: Owner; CEO
                                                              • Objective: To develop and implement a future
                                                                state vision to improve enterprise wide operational
                                                                performance and build a new product development
                                                                process and system
                                                                • Conducted an assessment of the enterprise and facilitated the development of a directional plan to implement a Integrated Product Development (IPD) Process and Manufacturing Improvements.
                                                                • Led a team to design and implement the IPD process.

                                                                [/su_spoiler]
                                                                [/su_accordion]
                                                                Small Medium Enterprises and Individual Entrepreneurs
                                                                [su_accordion]
                                                                [su_spoiler title=”Canadian Association of Certified Management Consultants Entrepreneurs Initiative”]

                                                                • From 2002 – 2006
                                                                • Sponsors: Owner/President of each company
                                                                • Objective: To enable each company to attract
                                                                  funding
                                                                  • For numerous entrepreneurial start up companies,
                                                                    coached the CEO and executive team to develop
                                                                    a future state vision and plan. Facilitated
                                                                    numerous family / entrepreneur firms to develop
                                                                    strategic plans to attract funding and investment.
                                                                    • AOL North York/NLCCE ­ Start up – Lighting Control Systems
                                                                    • Energy store ­ Sheet metal fabricator and
                                                                      Installer – HVAC, Fireplaces, Gas Piping,
                                                                      plumbing
                                                                    • Media vision ­ Start up of a creative entertainment
                                                                      products (paint ball, electronics, water,
                                                                      etc)
                                                                    • Metalon ­ Start up of an Industrial Coating business ­ Black Oxide for auto industry
                                                                    • Pyramos ­ R&D start up proprietary fabrication
                                                                      method of Connector Rods

                                                                  [/su_spoiler]
                                                                  [su_spoiler title=”Ontario Aerospace Council, and Human Resource Development Canada, to develop the Business Transformation methodologies for the Advanced Manufacturing Partnership (MAP) initiative”]

                                                                  • From 2004 – 2006
                                                                  • Sponsors: Director General; Owner/President
                                                                    of each company
                                                                  • Objective: To develop the Business Transformation
                                                                    methodologies for the Advanced Manufacturing
                                                                    Partnership (MAP) initiative
                                                                    • Led the development of business transformation methodologies (Directional Plan, Capability Assessment, Competency Assessment) and for the MAP initiative and applied the methodologies to 6 pilot projects. After conducting a Capability assessment coached the executive teams to develop a future state vision, identified capability and competency gaps and improvement plans.
                                                                      • Boeing Arnprior, Ontario
                                                                      • Precinda Aerospace, Toronto
                                                                      • Econoair, Winnipeg, Manitoba
                                                                      • Klassen Steel, Winnipeg, Manitoba
                                                                      • TFI Fasteners, Orangeville, Ontario

                                                                      [/su_spoiler]
                                                                      [/su_accordion]