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[su_spoiler title=”McDonnell Aircraft (Fighter aircraft: F15; F18; Harrier) – St.Louis, Missouri, USA”]
- From 1988 – 1989
- Sponsors: VP Engineering; Director F18 and
AV8B Harrier
- Objective: To develop a 25-year future state
vision to transform the design, development,
manufacture and support of fighter aircraft
to meet the US DoD strategic requirements
– included partnering with another defense
company
- As part of a 5 man Ernst & Whinney strategy
team facilitated the development
of a future
state vision (25 year-2015) to
develop and
deploy fighter aircraft. The
vision was linked
to the needs of the US DoD (Army,
Air Force,
Navy).
- Facilitated the team to develop an integrated
product development (IPD) process that was
eventually deployed on the F18 & F15 & Harrier
improvement programs and diffused to British
Aerospace
- Developed detailed cross functional process
from concept design through design
build
teams and defined the integrated
product
team (IPT) performance characteristics
(culture,
leadership), and measures.
[/su_spoiler]
[su_spoiler title=”British Aerospace – Warton, Lancashire, UK”]- From 1996 – 1999
- Sponsor: Managing Director Eurofighter
- Objective: To Improve Operations Efficiency to design and build the Eurofighter EF2000 Typhoon
- Coached the Managing Director Eurofighter
and a 500-person improvement team to execute
a £300M transformation initiative known as
the Operations Efficiency Improvement (OEI).
- Performed a readiness assessment for an Integrated
Product Development (IPD) initiative and
Product Data Management (PDM) process to
deploy to the Eurofighter program
- Developed risk mitigation strategies. The
IPD process was diffused to BAE from McDonnell
Aircraft (see below) in 1992-93 through the
Harrier programme.
- Ongoing periodic coaching of the teams to develop an integrated enterprise process architecture & change management framework. Used the phase / milestone approach for the core processes.
- Initiative achieved cost reduction of 20%
over 5 years & inventory reduction up
to 50%.
[/su_spoiler]
[su_spoiler title=”Lockheed Martin Tactical Aircraft (Fighter jets: F16; F22; JSF) – Fort Worth, Texas, USA”]- From 1997 – 2001
- Sponsors: VP Engineering; Director Virtual Product Development
- Objective: To build an engineering and product
development capability to win the US DOD
contract to design and build the Joint Strike
Fighter (F35) programme
- Coached the VP (Engineering), the director
of virtual product development (VPD) and
the VPD team to conduct a $120M modeling
and simulation software and process development
initiative. Resulted in the development of
96 new applications for VPD across various
programmes.
- Assessed the readiness for the company to
deploy a new VPD process to the
Joint Strike
Fighter (JSF) program. Identified
risks and
mitigation strategies.
- Facilitated a joint initiative between BAE
and Lockheed to share best practices
in aircraft
product development in preparation
for collaborative
work on the Joint Strike Fighter.
- Coached the VPD teams to successfully integrate
96 software tools with the functional
product
development departments
- Developed an engineering and product development
process architecture that redesigned functional
process into cross-functional processes.
Used the systems engineering approach to
develop the process architecture and the
phase / milestone DoD approach.
[/su_spoiler]
[/su_accordion]
Civilian Aerospace
[su_accordion]
[su_spoiler title=”Boeing Canada – deHavilland Division (Dash
8 Series, Lear jet Wing) – Toronto, Ontario,
Canada”]- From 1990 – 1993
- Sponsors: President; VP Operations
- Objective: To turn around enterprise wide
operational performance to achieve profitability
to sell the company from Boeing to Bombardier
- Formed Steering Committee of C-level executives to govern a company wide business transformation initiative spanning 6,000 employees.
- Coached the President & VP Ops and executive steering committee through an enterprise business transformation initiative. Formed 10 improvement teams around functional departments.
- Redesigned workflow in the plant, Engineering Spares, Marketing, and HRM lost time.
- Established 18 cross-functional teams and the steering committee.
- Facilitated and coached improvement teams on enterprise improvement initiatives including the development of a engineering bill of material and manufacturing bill of material, event driven project management system, establishment of a programme management office.
[/su_spoiler]
[su_spoiler title=”Bombardier Aerospace Group (Dash 8, Lear, Challenger) – Toronto, Ontario, Canada”]- From 1993 – 1997
- Sponsors: President; VP Engineering; Group VP Engineering
- Objective: To design and build the first
version of the Bombardier Engineering and
Product Development System to reduce new
aircraft development time by 50% and costs
by 30%.
- Led the development of the Bombardier Engineering
Management System (BES). Was the original
architect of the phase/ milestone, stage
/gate process. Led the implementation of
BES first in deHavilland, then transferring
to Bombardier for worldwide deployment.
- Coached the VP Engineering team to develop
and deploy BES across 4 aerospace companies:
deHavilland Toronto; Canadair Montreal; Short
Brothers Belfast; & Lear Wichita.
- Developed a sponsorship framework for a major
re-definition of the PD and program management
Process. Formed 6 cross functional teams
to develop and implement the system.
- BES was used to successfully launch the Global
Express aircraft with 30% reduction in time-to-market.
- Improved the performance of the spares department
reducing the aircraft on ground (AGO) time.
- Assessed the performance of the engineering
team that designed and build the Iron bird
rigs and identified inefficiencies and implemented
an improvement plan.
- Coached a transformation team through the
improvement initiative to design and build
Iron bird for Dash 8 400 series aircraft.
[/su_spoiler]
[su_spoiler title=”Messier-Dowty Aerospace (Landing gear Systems)
– Toronto, Ontario, Canada & Paris/France”]- From 1995 – 2003
- Sponsor: President
- Objective: To improve operational efficiency
that enabled the business to scale 4 fold
- Coached the VP operations and team of directors to re-implement an ERP system and make it more effective.
- Developed a Group Technology classification and coding system to enable fast retrieval of previous designs and manufacturing plans.
- Performed an intensive engineering and product best practices development employing a stages of excellence model – established a way forward improvement plan.
- Coached 6 cross-functional teams to design a new NPD stage gate process to be deployed on the Dassault Falcon.
- Designed and implemented a Programme Management
Office that used the integrated product development
philosophy using cross-functional teams –
subsequently implemented worldwide.
- Over the period the Toronto Operations increased revenue growth of $40M – $170 M maintaining profitability.
[/su_spoiler]
[su_spoiler title=”Magellan Aerospace- Ellanef Division (Complex
machined components) – Queens, NYC, NY, USA”]- From 2001 – 2002
- Sponsor: Divisional General Manager
- Objective: To implement an Enterprise Resource
Planning (ERP) system after 5 years of failed
attempts
- Performed an operations review and developed a Way Forward plan establishing a ERP re-implementation steering committee.
- Coached the steering committee and project
leader. Formed 11 process driven implementation
teams to successfully implement the system
by developing self directed ownership and
employee driven implementation.
[/su_spoiler]
[su_spoiler title=”Avcorp Aerospace (Wing and aircraft component manufacturing) – Vancouver, BC,
Canada”]- From 2003 – 2004
- Sponsor: President
- Objective: To assess the engineering and
product development process and design a
future state blueprint to reduce leadtime
by 50% and win new business
- Conducted an assessment of the new product development (NPD) process. Developed a way forward roadmap and future state NPD process.
[/su_spoiler]
[su_spoiler title=”Boeing Canada (Arnprior) – Ottawa, Canada”]- From 2004 – 2005
- Sponsor: Divisional General Manager
- Objective: To Build the future state vision
and strategic plan to privatize this Boeing
division 3-5 years into the future
- Facilitated the GM & executive team to
develop a future state vision and transformational
plan.
[/su_spoiler]
[/su_accordion]
Newspaper and Media
[su_accordion]
[su_spoiler title=”Globe & Mail – Toronto, Ontario, Canada”]- From 2003 – 2006
- Sponsors: Publisher; COO; VP Operations
- Objective: To improve enterprise wide operational
performance in advertising, production, print
plants, circulation and distribution to reduce
costs and improve throughput
- Performed an assessment of the advertising production workflow. Implemented improvements.
- Analyzed the workflow of the newspaper distribution
system across Canada from print plant to
consumer. Identified inefficiencies in hand
offs between truckers.
- Coach and facilitator for the publisher/CEO
and the executive team, through a business
transformation project dealing with advertising,
production, distribution and logistics.
[/su_spoiler]
[su_spoiler title=” Winnipeg Free Press – Winnipeg, Manitoba, Canada”]- From 2006 – 2009
- Sponsors: Owner; Publisher
- Objective: To improve enterprise wide operational
performance in editorial, advertising, production,
print plants, circulation and distribution
to reduce costs, improve throughput and enhance
shareholder wealth
- Performed an assessment of the company wide operations identifying inefficiencies.
- Facilitated the executive team to develop a future state vision and strategic initiatives.
- Coached and facilitator the publisher/CEO the executive team through a large scale business transformation initiative (12 teams).
[/su_spoiler]
[/su_accordion]
Industrial Equipment
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[su_spoiler title=”Scepter Injection Moulding – Toronto, Ontario, Canada”]- From 1989 – 1991
- Sponsor: Divisional General Manager
- Objective: To turnaround operational performance
of the engineering division by utilizing
CAD/CAM/CAE systems more effectively and
training management and staff
- Assessed the performance of the engineering division to design and build injection moulding machines.
- Coached the GM through a transformation initiative developing an effective management team and Integrated Product Development (IPD) process.
- Hired a CAD/Cam Expert to rebuild the engineering systems department.
[/su_spoiler]
[su_spoiler title=”Toronto Plastics – Toronto, Ontario, Canada”]- From 1991 – 1992
- Sponsors: Owner; President
- Objective: To plan and implement an ERP system
to improve operational performance
- ERP & operations performance assessment. Identified improvement strategies, including the acquisition and implementation of an ERP system.
- Developed an ERP system requirements definition, selection and implementation.
- Coached the ERP project manager and steering committee through implementation.
[/su_spoiler]
[su_spoiler title=”SAMCO (Roll-forming solutions) – Toronto,
Ontario, Canada”]- From 1999 – 2013
- Sponsors: Founder; Owner; CEO; President
- Objective: To build the management team from
CEO to front line and scale the business
6 fold over a 14-year period
- Implemented a group technology parts coding and family classification system that formed standard engineering product and component families enabling design reuse, and automated routing production.
- Developed an ERP system requirements definitions and implemented the visual system – formed and coached the steering committee and implementation teams.
- Established the initial foundation manufacturing engineering and quality engineering capability.
- Designed and developed a new product development process and project management system using the phase / milestone and systems engineering approach.
- Implemented cross-functional integrated products teams using concurrent engineering principles, design for manufacturability, assembly, testing, design to cost targets.
- Developed the enterprise management process to achieve and maintain ISO registration.
- Coached and trained the entire management team in operations and strategic management, including leadership and supervisory competencies.
[/su_spoiler]
[su_spoiler title=” Ontario Store Fixtures – Toronto, Ontario, Canada”]
- 2000 – 2003
- Sponsors: COO; VP Finance; VP Engineering
- Objective: To turnaround enterprise wide operational performance to achieve cost reduction and improve throughput
- Design, developed and implemented a New Product Development Process
- Planned and developed the strategy for a business transformation initiative to prepare for an ERP implementation
[/su_spoiler]
[su_spoiler title=” Teleflex (Engine design and manufacturer) – Vancouver, British Columbia, Canada”]
- 2004
- Sponsor: VP Engineering
- Objective: To improve the operational performance
of the new product development process
- Conducted an assessment of the New Product Development (NPD) process and developed a way forward roadmap and future state NPD process.
[/su_spoiler]
[/su_accordion]
Consumer Goods
[su_accordion]
[su_spoiler title=”Smithkline Beecham – Toronto, Ontario, Canada”]- From 1988 – 1989
- Sponsors: President; VP Operations
- Objective: To plan the relocation of a 100,000
sq foot production facility that manufactures
consumer goods and drugs
- Designed the layout of a new 100,000 sq ft plant to manufacture consumer products and drugs. Worked to the GMP / FDA standards for consumer and pharmaceutical goods.
- Developed the sequencing of the plant move.
[/su_spoiler]
[su_spoiler title=”Eli Lily (Drug design and manufacturing)- Toronto, Ontario, Canada”]- From 1989 – 1990
- Sponsor: VP Operations
- Objective: To assess and develop the quality
management organization to improve operational
performance and reduce costs
- Conducted an assessment of the drug Quality assurance process and implemented process improvements.
[/su_spoiler]
[su_spoiler title=”Ault Foods (Milk) – Toronto, Ontario, Canada”]- From 1990 – 1991
- Sponsor: VP Operations
- Objective: To assess and develop the operations
and manufacturing organization to improve
operational performance and reduce costs
- Conducted an ERP Cost benefit analysis and identified workflow and efficiency improvements. Included criteria such as down time, lead-time, and manpower.
[/su_spoiler]
[su_spoiler title=”Gay Lea Foods (Dairy products) – Toronto,
Ontario, Canada”]- From 2004 – 2006
- Sponsors: President; COO; VP HRM
- Objective: To improve enterprise wide operational
performance in process, management, leadership
and prepare the organization to implement
an ERP system
- Facilitated the President and executive team to develop a future state vision and business transformation directional plan based on a process driven enterprise philosophy.
- Coached 5-improvements teams (Sales, Production, Master Planning, HRM, New Product Development) to achieve readiness for an ERP implementation.
- Developed an enterprise wide process architecture improving “As Is” processes and implementing solutions.
[/su_spoiler]
[/su_accordion]
Electronics and High Tech
[su_accordion]
[su_spoiler title=”Chubb Security – Toronto, Ontario, Canada”]- From 1990 – 1991
- Sponsor: President
- Objective: To develop a future state vision
that transformed enterprise wide operational
performance to improve profitability
- Conducted an assessment of the enterprise. Facilitated the development of a directional plan to implement a Total Quality Management System.
[/su_spoiler]
[su_spoiler title=”Chubb Electronics – Toronto, Ontario, Canada”]- From 1990 – 1991
- Sponsor: President
- Objective: To develop a future state vision
that transformed enterprise wide operational
performance to improve profitability
- Conducted an assessment of the enterprise. Facilitated the development of a directional plan to implement a Total Quality Management System.
[/su_spoiler]
[su_spoiler title=”Cinram (CD Manufacturer) – Toronto, Ontario, Canada”]- From 1991 – 1992
- Sponsors: CFO; COO
- Objective: To prepare the management team
to implement an ERP system
- Developed and delivered an ERP/MRPII Education programme and system cost benefit analysis.
[/su_spoiler]
[su_spoiler title=”ASEA Brown Boveri (Electronic component manufacturing)
– Toronto, Ontario, Canada”]- From 1991 – 1993
- Sponsor: VP Operations
- Objective: To prepare the management team
to implement an ERP system
- Developed an delivered an ERP / MRPII education program.
- Developed the system requirements definition & coached several teams with implementation.
[/su_spoiler]
[su_spoiler title=”Martin Marietta (Electronic systems) – Toronto, Ontario, Canada”]- 1994
- Sponsor: Director Quality
- Objective: To prepare the management team
to achieve ISO certification
- Developed a Continuous Quality Improvement (CQI) methodology and trained the management team as preparation for an ISO certification.
[/su_spoiler]
[/su_accordion]
Information Technology
[su_accordion]
[su_spoiler title=”Honeywell Controls – Toronto, Ontario, Canada”]- From 1987 – 1988
- Sponsor: VP Operations
- Objective: To prepare the management team
to implement an ERP system
- MRPII education & Group Technology implementation.
[/su_spoiler]
[su_spoiler title=”Accugraph / Royal Bank – El Paso, Texas, USA”]- From 1991 – 1992
- Sponsor: KPMG Partner
- Objective: To assess the capabilities of
Geographic Information systems software firm
in Texas to determine the risk in provide
a major loan
- Conducted an assessment of a CAD software firm for KPMG & the Royal Bank.
- Identified risks for the banks investment. Teamed with a CA to develop risk analysis and recommendations.
[/su_spoiler]
[su_spoiler title=”CSC Consulting & Systems Integration
– Cincinnati, Ohio, USA”]- From 1995 – 1999
- Sponsor: VP Manufacturing Industry and Aerospace Services
- Objective: To develop the organization to
deliver business transformation capabilities
to the defense industry
- Provided ongoing support to CSC management
consulting teams (business transformation
and integrated product development) in the
systems outsourcing business to the aerospace
& defense sector.
[/su_spoiler]
[/su_accordion]
Building Products
[su_accordion]
[su_spoiler title=”Tremco – Toronto, Ontario, Canada”]- From 1989 – 1991
- Sponsors: President; CFO; VP Operations
- Objective: To implement an Enterprise Resource
Planning (ERP) system to reduce operating
cost and improve efficiencies
- Led a data accuracy team to achieve 98% accuracy in preparation for an ERP implementation.
- Led 5 cross functional teams to implement enterprise wide operational improvements as part of an ERP system re-implementation.
- Developed and implemented a comprehensive in-house ERP education and training program.
[/su_spoiler]
[su_spoiler title=”Morewood Industries (Design/Build Pre-Fabricated Houses) – Toronto, Ontario, Canada”]- From 1990 – 1992
- Sponsors: President; VP Operations
- Objective: To implement an Enterprise Resource
Planning (ERP) system to reduce operating
cost and improve operational efficiencies
in production management
- Conducted an assessment of the enterprise and facilitated the development of a directional plan to implement a Production planning and control system.
- Led a team to design and implement a production planning and control department.
[/su_spoiler]
[su_spoiler title=”Metalumen (Design/Building Light Fixtures) – Toronto, Ontario, Canada”]- From 1990 – 1992
- Sponsors: Owner; CEO
- Objective: To develop and implement a future
state vision to improve enterprise wide operational
performance and build a new product development
process and system
- Conducted an assessment of the enterprise and facilitated the development of a directional plan to implement a Integrated Product Development (IPD) Process and Manufacturing Improvements.
- Led a team to design and implement the IPD process.
[/su_spoiler]
[/su_accordion]
Small Medium Enterprises and Individual Entrepreneurs
[su_accordion]
[su_spoiler title=”Canadian Association of Certified Management Consultants Entrepreneurs Initiative”]- From 2002 – 2006
- Sponsors: Owner/President of each company
- Objective: To enable each company to attract
funding
- For numerous entrepreneurial start up companies,
coached the CEO and executive team to develop
a future state vision and plan. Facilitated
numerous family / entrepreneur firms to develop
strategic plans to attract funding and investment.
- AOL North York/NLCCE Start up – Lighting Control Systems
- Energy store Sheet metal fabricator and
Installer – HVAC, Fireplaces, Gas Piping,
plumbing
- Media vision Start up of a creative entertainment
products (paint ball, electronics, water,
etc)
- Metalon Start up of an Industrial Coating business Black Oxide for auto industry
- Pyramos R&D start up proprietary fabrication
method of Connector Rods
- AOL North York/NLCCE Start up – Lighting Control Systems
[/su_spoiler]
[su_spoiler title=”Ontario Aerospace Council, and Human Resource Development Canada, to develop the Business Transformation methodologies for the Advanced Manufacturing Partnership (MAP) initiative”]- From 2004 – 2006
- Sponsors: Director General; Owner/President
of each company
- Objective: To develop the Business Transformation
methodologies for the Advanced Manufacturing
Partnership (MAP) initiative
- Led the development of business transformation methodologies (Directional Plan, Capability Assessment, Competency Assessment) and for the MAP initiative and applied the methodologies to 6 pilot projects. After conducting a Capability assessment coached the executive teams to develop a future state vision, identified capability and competency gaps and improvement plans.
- Boeing Arnprior, Ontario
- Precinda Aerospace, Toronto
- Econoair, Winnipeg, Manitoba
- Klassen Steel, Winnipeg, Manitoba
- TFI Fasteners, Orangeville, Ontario
[/su_spoiler]
[/su_accordion] - Boeing Arnprior, Ontario
- Led the development of business transformation methodologies (Directional Plan, Capability Assessment, Competency Assessment) and for the MAP initiative and applied the methodologies to 6 pilot projects. After conducting a Capability assessment coached the executive teams to develop a future state vision, identified capability and competency gaps and improvement plans.
- For numerous entrepreneurial start up companies,
- Conducted an assessment of the enterprise and facilitated the development of a directional plan to implement a Integrated Product Development (IPD) Process and Manufacturing Improvements.
- Conducted an assessment of the enterprise and facilitated the development of a directional plan to implement a Production planning and control system.
- Led a data accuracy team to achieve 98% accuracy in preparation for an ERP implementation.
- Provided ongoing support to CSC management
- Conducted an assessment of a CAD software firm for KPMG & the Royal Bank.
- Developed an delivered an ERP / MRPII education program.
- Facilitated the President and executive team to develop a future state vision and business transformation directional plan based on a process driven enterprise philosophy.
- Designed the layout of a new 100,000 sq ft plant to manufacture consumer products and drugs. Worked to the GMP / FDA standards for consumer and pharmaceutical goods.
- Design, developed and implemented a New Product Development Process
- Implemented a group technology parts coding and family classification system that formed standard engineering product and component families enabling design reuse, and automated routing production.
- ERP & operations performance assessment. Identified improvement strategies, including the acquisition and implementation of an ERP system.
- Assessed the performance of the engineering division to design and build injection moulding machines.
- Performed an assessment of the company wide operations identifying inefficiencies.
- Performed an assessment of the advertising production workflow. Implemented improvements.
- Facilitated the GM & executive team to
- Performed an operations review and developed a Way Forward plan establishing a ERP re-implementation steering committee.
- Coached the VP operations and team of directors to re-implement an ERP system and make it more effective.
- Led the development of the Bombardier Engineering
- Formed Steering Committee of C-level executives to govern a company wide business transformation initiative spanning 6,000 employees.
- Coached the VP (Engineering), the director
- Coached the Managing Director Eurofighter
- As part of a 5 man Ernst & Whinney strategy